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Quality Assurance Plan (QAP) for Cement Plants

Sl.No.

Name of the Client

Nature of Assignment

1

Shriram Cement Works, Kota, India

Detailed study of kiln operation and related problems and suggesting remedial measures

2

Cement Corporation of India Ltd.

Study of the various process problems and to stabilize kiln operation in the plant of 1 million TPA capacity and improvement of performance of Bokajan, Mandhar and Nayagaon units

3

Modi Cement Ltd., Raipur, India

Performance evaluation and recommendation for energy optimization of 3000 TPD Cement Plant.

4

Hetauda Cement Industries Ltd., Nepal

Assignment financed by Asian Development Bank for management of operation and consultancy for operation and maintenance of 750 tpd dry process cement plant covering production augmentation, overall performance improvement, material management, stores and inventory control

5

Kakatia Cement

Proposal for carrying out Detail Technical Study for expansion of existing Cement Plant to a suitable optimum capacity.

6

J.K.Udaipur Udyog Ltd., Udaipur, India.

Productivity enhancement, energy conservation and cost reduction studies

7

Shriram Cement Works, Kota, India

Evaluation of 3 nos. bowl type mills for conversion from coal grinding from raw mill grinding.

8

Lakshmi Cement, Rajasthan, India

Study on causes of ESP explosion in 2500 TPD kiln no.1 and suggesting remedial measures

9

Lakshmi Cement, Rajasthan, India

Study and optimization of plant operation for unit-II of 3000 TPD Capacity.

10

Neershree Cement, Rajasthan, India

Assistance for energy conservation at their 2500 TPD Cement plant

11

Monnet Ispat Ltd., Raipur, India

Comprehensive study for energy conservation for sponge iron plant

12

Andhra Cement Co. Ltd. – Vijayawada Unit-Durga Cement – Vizag Cement.

Productivity enhancement of raw mill, kiln and cement mill. energy audit and improvement

13

Cement Corporation of Gujarat Ltd., Gujarat, India

Study of the coating formation in kiln inlet and riser duct of the 1 million tonne cement plant and recommending remedial measures.

14

Lakshmi Cement (M/s. J.K. Corp Ltd.), Rajasthan, India

Refractory audit and management studies at the cement plant

15

Modi Cement Ltd., Raipur, India

Study on the premature failure of refractory lining at the 3300 TPD cement plant

16

Annapurna Cement Ltd., Andhra Pradesh, India

Revamping and operational optimization of the 200 tpd VSK cement plant

17

J.K.Udaipur Udyog Ltd., Udaipur, India

Diagnostic study for plant operation optimization of the 2600 TPD cement plant covering mechanical, electrical, process, quality control and cost aspects

18

Lakshmi Cement (JKUUL), Udaipur, India

Study Report on capacity enhancement for Unit-1.

19

Gujarat Sidhee Cement Ltd., Gujarat, India

Modification and strengthening of grate cooler beams

20

Shriram Cement Works, Kota, India

Evaluation of 150 TPH coal crusher for conversion from coal crushing to clinker/ limestone crushing

21

Panyam Cements & Mineral Industries Ltd., Kurnool, India

Productivity improvement and operational optimization at cement plant.

22

ASO Cement Ltd., Kharagpur, India

Capacity enhancement by installing clinker crusher, slag dryer and modifying mill internals at their 600 TPD Clinker Grinding Unit.

23

Modi Cement Ltd., Raipur, India

Repair and commissioning of cooler section control desk

24

Shiva Cement Ltd., Orissa, India

Technical consultancy services for recommissioning and operational optimization of 300 TPD rotary kiln cement plant

25

Vikram Cement, Khor, India

Audit of diesel based captive power plant

26

J.K. Corporation Ltd., Udaipur, India

Capacity assessment of core plant and machinery at Lakshmi Cement and J.K. Udaipur Udyog Ltd.

27

Meghna Cement Mills Ltd., Bangladesh

Assistance in operation, trouble shooting and quality control of 1200 TPD cement plant

28

Meghna Cement Mills Ltd., Bangladesh

Optimisation of grinding mill operation

29

Meghna Cement Mills Ltd., Bangladesh

Assistance in commissioning and operational optimization of expansion project to One Million TPA

30

Saurashtra Chemicals Ltd.

Capacity achievement of ball mill for grinding lime

31

Virgo Cement Ltd, Assam

Augmenting raw grinding mill capacity

32

Orient Cement Ltd, Devapur

Optimization of kiln output

33

Anand Cement

Optimization of 100 TPD cement plant located at Ponta Sahib, Himachal Pradesh

34

Sitar Investment & Trading Corporation

Optimization of existing plant operation in Sudan.

35

Emirates Cement Ltd.

Optimization of operation of cement grinding unit at Bangladesh

36

Pawan Cement Co. Pvt. Ltd.

Providing assistance in Renovation, Modernization & Upgradation of 400 TPD capacity plant at Amigarh, Gujarat.

37

Sandvik Asia Pvt. Ltd

Providing Inspection and Quality Assurance Services for the Stacker & Wheel Reclaimers, being manufactured at Tuticorin,

38

Gulf Cement Company,

Supervision of Operation and Maintenance Management for the two Cement Production Lines of M/s Gulf Cement Company (GCC)

39

PPC Ltd., South Africa.

Carrying out a Comprehensive Audit at the PPC Slurry Cement Plant.

40

Birla Corporation Limited

Technical Due Diligence study for one Clinkerization Plant at Maihar and two Split grinding units (Rae Bareilly & Butibori.

41

Century Cement

Diagnostic Study & Productivity / Operational Improvement in Cement Plant One Line at Baikunth, Chhatishgarh

42

Binani Cement Ltd.

Comprehensive Management Technical Audit of their cement plant near Sirohi for a period of 3 years, India

43

Standard Chartered Pvt. Equity (Mauritius) Ltd.

Technical Due Dilligence Study for Assessment of Cement Plant Project Status in Gujarat and Central India

44

Standard Chartered Bank

Technical Due Diligence Study assignment of Cement plant in Indonesia.

In addition to the Operational Management Services outlined earlier, the following cement plants in India have also been provided with operation / maintenance management services on short term basis to help these plants to achieve improved plant availability, production performance, lower energy consumption.

Sl.No.

Name of the Plant

Location

Capacity

1

Vikram Cement

Madhya Pradesh

6500 TPD

2

Andhra Cement

Andhra Pradesh

4500 TPD

3

Kamdar Cement

Gujarat

300 TPD

4

Suvam Cement

Andhra Pradesh

300 TPD

5

Parthasarthy Cement

Andhra Pradesh

300 TPD

6

Karnataka Minerals & Manufacturing Co.

Karnataka

300 TPD

7

IPI SP Cement

Orissa

300 TPD

8

South India Cement

Karnataka

300 TPD

9

Elbasan Cement Factory

Albania

1000 TPD

10

CMO

Lebanon

1200 TPD